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Semi-Auto Flap Disc Machine(TNB-180 )

Looking for an automated solution to produce high-quality flap discs while maximizing productivity and precision? Introducing the TNB-180 Semi-Auto Flap Disc Machine from Taino Abrasive Machinery. This cutting-edge equipment seamlessly blends automation, customization, and efficiency, revolutionizing flap disc production.

Technical Specifications Overview

Design and Dimensions

The TNB-180 features a sleek and space-efficient design. The main body measures 1310mm x 830mm x 1560mm, accompanied by a glue pump sized at 1100mm x 650mm x 1500mm. This design ensures functionality without compromising on space, ideal for diverse production environments.

Production Efficiency

With a production speed ranging from 800 to 1000 pieces per hour and a feeding belt dimension of 1000mm x 400mm x 1450mm, this machine guarantees a smooth and rapid production process, meeting demanding manufacturing requirements.

Customization and Flexibility

The equipment offers versatile settings, allowing adjustable flap quantities from 20 to 200 pieces per product. It supports backing pads ranging from Φ75mm to Φ180mm, providing adaptability for varied manufacturing needs.

Technical Features

  • Voltage and Power: Operates on a 3-phase, 4-wire 380V+N system with 50Hz/60Hz frequency. Power consumption varies from 5 to 7kW, depending on the configuration.
  • Motor: Equipped with an imported Panasonic servo motor for precision and reliability.
  • Glue Pump: Holds a capacity of 280KG and enables adjustable glue coating between 3 to 30g (±0.1g), ensuring precise and consistent adhesive application.

Performance and Features

Automation and Control

The TNB-180 employs a PLC-controlled human-machine interface, simplifying operations and significantly reducing labor costs. Its rotary multi-position mechanism ensures stable station conversions, precise positioning, and high efficiency during production.

Material Compatibility and Utilization

Designed to accommodate various backing pad types and materials, the machine utilizes high-strength aluminum alloy, enhancing stability, durability, and ease of blade loading and unloading.

Gluing System and Precision

The equipment's gluing system incorporates an internal water circulation constant temperature control system, ensuring adaptability to different glue materials, enhancing efficiency, stability, and speed during operations.


Superior Quality and Efficiency

With an imported photoelectric switch for precise detection during flap setting and a highly adjustable head with precise angle and length settings, the machine operates with extreme accuracy, delivering a near-zero defective rate.

Enhanced Productivity and Cost Efficiency

The TNB-180's high level of automation allows single-person operation, liberating labor while achieving production rates of 800-1000 pieces per hour, making it an ideal solution for enterprises of varying sizes.

Conclusion

The TNB-180 Semi-Auto Flap Disc Machine by Taino Abrasive Machinery is an embodiment of advanced technology, automation, and adaptability, setting a new benchmark in flap disc manufacturing. Its precision, efficiency, and high-quality output make it an indispensable asset for enterprises aiming to streamline production, reduce costs, and maintain superior quality standards.

(For further inquiries or to explore how the TNB-180 can elevate your production processes, reach out to Taino Abrasive Machinery.)

 


 

YouTube video address:https://www.youtube.com/watch?v=DseunQTlCKQ

 

 

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